Kia Cee'd: Cylinder Head Assembly / Cylinder Head Cover Repair procedures

Kia Cee'd JD Service Manual / Engine Mechanical System / Cylinder Head Assembly / Cylinder Head Cover Repair procedures

Removal

1.	Remove the engine cover.

2.	Disconnect the battery negative terminal.

3.	Disconnect the intake OCV(Oil Control Valve)connector, exhaust OCV(Oil Control Valve)connector, and then remove exhaust OCV valve. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)")

4.	Remove the ignition coil. (Refer to Engine Eletrical System -"Ignition Coil")

5.	Disconnect the injector extension connector, the VIS (Variable intake system) connector and the PCSV (Purge control solenoid valve) connector. (Refer to Fuel System - "Engine Control System")

6.	Remove the FPCV (Fuel pressure control valve) connector, the intake CMPS (Camshaft position sensor) connector and the exhaust CMPS (Camshaft position sensor) connector, oxygen sensor connectors. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)")

7.	Remove the PCV(Positiv Crankcase Ventilation) hose (A).

8.	Remove the high pressure fuel pump. (Refer to Fuel System - "High Pressure Fuel Pump")

9.	Remove the cylinder head cover(A), gasket(B).

Installation

Install the cylinder head cover (A) with a new gasket (B).

Do not reuse the disassembled gasket.

Tighten the cylinder head cover bolts (A) with the order and steps.

Tightening torque :

1st step: 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

2nd step: 7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

3.	Install the high pressure fuel pump. (Refer to Fuel System - "High Pressure Fuel Pump")

4.	Install the PCV(Positiv Crankcase Ventilation) hose (A).

5.	Install the FPCV (Fuel pressure control valve) connector, the intake CMPS (Camshaft position sensor) connector and the exhaust CMPS (Camshaft position sensor) connector, oxygen sensor connectors. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)")

6.	Install the injector extension connector, the VIS (Variable intake system) connector and the PCSV (Purge control solenoid valve) connector. (Refer to Fuel System - "Engine Control System")

7.	Install the ignition coil. (Refer to Engine Eletrical System -"Ignition Coil")

8.	Install the intake OCV(Oil Control Valve)connector, exhaust OCV(Oil Control Valve)connector, and then remove exhaust OCV valve. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)")

9.	Install the battery negative terminal.

10.	Install the engine cover.

Cylinder Head Cover Components and components location

Components 1. Cylinder head cover 2. Cylinder head cover gasket 3. Cam position sensor ...

CVVT & Camshaft Components and components location

Components 1. Exhaust CVVT 2. Intake CVVT ...

Other information:

Kia Cee'd JD Service Manual: Front Impact Sensor (FIS) Repair procedures
Removal • Removal of the airbag must be performed according to the precautions/ procedures described previously. • Before discon ...

Kia Cee'd JD Service Manual: Coolant Repair procedures
Replacement And Air Bleeding Never remove the radiator cap when the engine is hot. Serious scalding could be caused by hot fluid under high pressure escaping from the radiator. ...