Kia Cee'd: Engine Room Under Cover / Engine And Transmission Assembly Repair procedures

Kia Cee'd JD Service Manual / Engine Mechanical System / Engine Room Under Cover / Engine And Transmission Assembly Repair procedures

Removal

•	Use fender covers to avoid damaging painted surfaces.

•	To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

•	Mark all wiring and hoses to avoid misconnection.

•	For release the fuel system pressure before remove the engine assembly, start the engine without fuel pump relay. And then turn off the ignition switch after engine stops.

1.	Remove the engine cover.

2.	Disconnect the battery negative terminal.

3.	Remove the air duct and air cleaner assembly. (Refer to Intake and Exhaust System - "Air Cleaner")

4.	Disconnect the mounting bracket and then remove the battery. (Refer to Engine Electrical System - "Battery")

5.	Disconnect the ECM connector and then remove the battery tray. (Refer to Engine Electrical System - "Battery")

6.	Remove the engineroom under cover.

7.	Loosen the drain plug and drain the coolant. Open the radiator cap to make rapid draining. (Refer to Cooling System - "Coolant")

Remove the radiator upper hose (A) and lower hose (B).

Install the radiator hoses as shown illustrations.

9.	Recover the refrigerant and then remove the high pressure pipe and low pressure pipe. (Refer to Heating, Ventilation Air conditioning -"Compressor")

10.	Disconnet the wiring connector and cable from trasaxle.

11.	Remove the ATF cooler hose.

12.

Disconnect the mounting clamp and then remove the heater hose(A).

Install the heater hoses as shown illustrations.

13.	Disconnet the brake booster vacuum hose(A).

14.	Disconnect the fuel hose(A) and PCSV(Purge control solenoid valve)(B).

15.

Disconnect the (+) cable(A), fuse box connector(B), EMS block(C) and then remove the engine wiring.

Tightening torque

Nut (A) :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

Ground bolt (D) :

10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0 ~ 10.1 lb-ft)

16.	Disconnect the Oxygen sensor connectors(A).

17.	Remove the front muffler. (Refer to Intake and Exhaust System - "Muffler")

18.

Support the sub frame with a floor jack and then remove the sub frame mounting bolts and nuts.

(Refer to Suspension System - “Sub Frame”)

•	After removing the engine and transaxle mounting bolts and nuts, the engine and transaxle assembly may be fallen downward. Support them securely with floor jack.

•	Verify that the hoses and connectors are disconnected before removing the engine and transaxle assembly.

19.	Disconnect the ground cable, and then remove the engine suppert mounting bracket. (Engine and Transaxle Assembly - "Engine Mounting")

20.	Disconnect the ground and then remove the transmission mounting bracket bolts.

21.

Remove the engine and transaxle assembly(A) in the forward direction from the vehicle.

When remove the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.

Installation

Installation is in the reverse order of removal.

Perform the following :

•	Adjust a shift cable.

•	Adjust the throttle cable.

•	Refill engine with engine oil.

•	Refill a transaxle with fluid.

•	Refill power steering fluid.

•	Refill a radiator and a reservoir tank with engine coolant.

•	Place a heater control knob on "HOT" position.

•	Clean battery posts and cable terminals and assemble.

•	Inspect for fuel leakage.

–	After assemble the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes.

–	Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.

•	Bleed air from the cooling system.

–	Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.)

–	Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to be removed from the cooling system.

Engine Mounting Repair procedures

Removal and Installation [Rollroad mounting] 1. Rollroad bracket mounting bolts and rollroad bracket (A). Tightening torque ...

Timing System

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