Kia Cee'd: Clutch Release Fork and Clutch Release Bearing / Repair procedures

Kia Cee'd JD Service Manual / Clutch System / Clutch Release Fork and Clutch Release Bearing / Repair procedures

Removal

Remove the transaxle assembly.

G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.4 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.6 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.4 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 T-GDI (Refer to Manual Transaxle System - " Manual Transaxle")

2.	Remove the clutch release bearing (A).

3.	Pull the clip (A).

4.	Remove the clutch release fork (A).

5.	Remove the boot (A).

Inspection

1.	Check for damage to boot.

2.	Check for deformation to clutch release fork.

3.	Check for deformation to clutch release bearing.

Installation

1.	Install the boot (A).

2.	Install the clip to the clutch release fork.

Apply to grease in location A, B and C.

Location	Quantity (g)	Remarks
A	0.3 ~ 0.5	Release bearing & Fork
B	0.5 ~ 1.0	Release Fork & Fulcrum
C	0.4 ~ 0.8	Release cylinder & Fork

Apply the grease to the hole surface of the clutch release bearing all around.

Specified grease: CASMOLY L9508

Amount: 0.5 ~ 1.0 g

5.	Install the clutch release fork (B), clutch release bearing (A).

Install the transaxle assembly.

G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.4 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.6 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.4 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 T-GDI (Refer to Manual Transaxle System - " Manual Transaxle")

Components and components location

Components 1. Clutch release fork 2. Clutch cover assembly 3. Clutch disk assembly 4. Clutch release bearing ...

Concentric Slave Cylinder Assembly

...

Other information:

Kia Cee'd JD Service Manual: Components and components location
Components 1. Receiver 2. TPMS Sensor 3. TPMS Sensor 4. TPMS Sensor 5. TPMS Sensor ...

Kia Cee'd JD Service Manual: Special service tools
Special Service Tools Tool (Number and name) Illustration Use Alternator pulley remover wrench (09373-27000) Removal and installation of alternator pulley Micro-570 Batte ...