Kia Cee'd: Delta Fixed Glass / Repair procedures
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Put on gloves to protect your hands.
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Use seat covers to avoid damaging any surfaces.
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| 1. |
Remove the front pillar trim.
(Refer to Interior Trim - "Front Pillar Trim")
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| 2. |
Loosen the delta fixed glass (A) mounting nuts.
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Tightening torque :
3.9 ~ 4.4 N.m (0.4 ~ 0.45 kgf.m, 2.9 ~ 3.3 lb-ft)
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| 3. |
Cut out the sealant using the sealant cutting tool [A(09861-31000)].
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Do not scrape down to the painted surface of the body;
damaged paint will interfere with proper bonding.
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Remove the rubber dam and fastereners from the body.
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Mask off surrounding surfaces before painting.
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| 4. |
Remove the delta fixed glass.
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| 1. |
With a putt knife, scrape the old adhesive smooth to a thickness of
about 2mm (0.08 in.) on the bonding surface around the entire delta
fixed glass flange.
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Do not scrape down to the painted surface of the body,
damaged paint will interfere with proper bonding.
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Mask off surrounding surfaces before painting.
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Remove the fasteners from the body.
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| 2. |
Clean the body bonding surface with a sponge dampened in alcohol. After
cleaning, keep oil, grease and water from getting on the surface.
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| 3. |
With a sponge, apply a light coat of glass primer along the edge of
the delta windows glass as shown, then lightly wipe it off with gauze
or cheese cloth :
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Do not apply body primer to the delta fixed glass, and
do not get body and glass primer sponges mixed up.
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Never touch the primed surfaces with your hands. If
you do, the adhesive may not bond to the delta fixed
glass properly, causing a leak after the delta fixed
glass in installed.
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Keep water, dust, and abrasive materials away from the
primed surface.
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| 4. |
With a sponge, apply a light coat of body primer to the original adhesive
remaining around the flange. Let the body primer dry for at least 10
minutes.
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Do not apply glass primer to the body, and be careful
not to mix up glass and body primer sponges.
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Never touch the primed surfaces with your hands.
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| 5. |
Pack adhesive into the cartridge without air pockets to ensure continuous
delivery. Put the cartridge in a caulking gun, and run a bead of sealant
around the edge of the delta fixed glass (A) as shown. Apply the adhesive
within 30 minutes after applying the glass primer. Make a slightly thicker
bead at each corner.
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| 6. |
Install the delta fixed glass.
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| 7. |
Let the adhesive dry for at least one hour, then spray water over the
delta fixed glass and check for leaks. Mark the leaking areas, let the
delta fixed glass dry, then seal with sealant. Let the vehicle stand
for at least four hours after delta fixed glass installation. If the
vehicle has to be used within the first four hours, it must be driven
slowly.
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| 8. |
Reinstall all remaining removed parts.
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| 9. |
Install the front pillar trim.
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Component Location
1. Delta fixed glass
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Components and components location
