Kia Cee'd: Clutch System / Specifications

Kia Cee'd JD Service Manual / Clutch System / Specifications

Specifications

Items		Specifications
Clutch operation method		Hydraulic type
Clutch cover	Type	Diaphragm spring strap
Clutch disc Type	Type	Single dry with diaphragm
	Facing diameter (Outer × inner)	Gasoline: Ø210 × Ø145mm
		(Ø8.2677 × Ø5.7087 in.)
		Diesel: Ø235 × Ø155mm
		(Ø9.2520 × Ø6.1024 in.)
Clutch release cylinder	inner diameter	20.64 mm (0.8126 in.)
Clutch master cylinder	inner diameter	15.87 mm (0.6248 in.)
Clutch disc thickness [When free]		8.3 ± 0.3 mm (0.3268 ± 0.0118 in.)
Clutch disc rivet depth		1.1 mm (0.0433 in.)

Service Standard

Item	Specification
Clutch disc rivet depth	0.3 mm (0.0118 in.)

Tightening Torques

Item	N.m	kgf.m	lb-ft
Clutch pedal mounting nut	16.7 ~ 25.5	1.7 ~ 2.6	12.3 ~ 18.8
Clutch release cylinder mounting bolt	14.7 ~ 21.6	1.5 ~ 2.2	10.8 ~ 15.9
Clutch release cylinder union bolt	24.5 ~ 34.3	2.5 ~ 3.5	18.1 ~ 25.3
Clutch release cylinder bleed plug	6.8 ~ 9.8	0.7 ~ 1.0	5.0 ~ 7.2
Clutch cover mounting bolt (Gasoline)	14.7 ~ 21.6	1.5 ~ 2.2	10.8 ~ 15.9
Clutch cover mounting bolt (Diesel)	11.8 ~ 14.7	1.2 ~ 1.5	8.7 ~ 10.8

Lubricants

Items	Specified lubricants	Quantity
Clutch release cylinder assembly	Brake fluid DOT 3 or DOT 4	As required
Clutch pedal shaft and bushings	Chassis grease SAE J310a, NLGI No.1	As required
Input shaft spline	CASMOLY L9508	0.2 g
Release bearing & Fork		0.3 ~ 0.5 g
Release Fork & Fulcrum		0.5 ~ 1.0 g
Release cylinder & Fork		0.4 ~ 0.8 g
Clutch release bearing and Clutch housing	CASMOLY L9508	0.5~1.0 g

Special service tools

Special Service Tools Tools (Number and Name) Illustration Use 09411-1P000 Clutch disc guide ...

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