Kia Cee'd: Engine Mechanical System / Specifications

Kia Cee'd JD Service Manual / Engine Mechanical System / Specifications

Specifications
 
Description
Specifications
Limit
General
Type
In-line, DOHC
　
Number of cylinders
4
　
Bore
77mm (3.0315in)
　
Stroke
85.44mm (3.3638in)
　
Total displacement
1,591 cc (97.09 cu.in)
　
Compression ratio
11.0 : 1
　
Firing order
1-3-4-2
　
Valve timing
Intake valve
Opens
ATDC 8°/BTDC 42°
　
Closes
ABDC 69°/ABDC 19°
　
Exhaust valve
Opens
BBDC 40°/BBDC 0°
　
Closes
ATDC 3°/ATDC 43°
　
Cylinder head
Flatness of gasket surface
Less than 0.05mm (0.0020in) for total area
Less than 0.02mm (0.0008in) for a section of 100mm (3.9370in) X 100mm (3.9370in)
　
Camshaft
Cam height
Intake
44.15mm (1.7382in)
　
Exhaust
42.85mm (1.6870in)
　
Journal outer diameter (Intake, Exhaust)
22.964 ~ 22.980mm (0.9041 ~ 0.9047in)
　
Camshaft cap oil clearance
0.027 ~ 0.058mm (0.0011 ~ 0.0023in)
0.1mm (0.0039in)
End play
0.10 ~ 0.20mm (0.0039 ~ 0.0079in)
　
Valve
Valve length
Intake
93.15mm (3.6673in)
　
Exhaust
92.60mm (3.6457in)
　
Stem outer diameter
Intake
5.465 ~ 5.480mm (0.2152 ~ 0.2157in)
　
Exhaust
5.458 ~ 5.470mm (0.2149 ~ 0.2154in)
　
Face angle
45.25° ~ 45.75°
　
Thickness of valve head (margin)
Intake
1.10mm (0.0433in)
0.8mm (0.0315in)
Exhaust
1.26mm (0.0496in)
1.0mm (0.0394in)
Valve stem to valve guide clearance
Intake
0.020 ~ 0.047mm (0.0008 ~ 0.0019in)
0.10mm (0.0039in)
Exhaust
0.030 ~ 0.054mm (0.0012 ~ 0.0021in)
0.15mm (0.0059in)
Valve guide
Length
Intake
40.3 ~ 40.7mm (1.5866 ~ 1.6024in)
　
Exhaust
40.3 ~ 40.7mm (1.5866 ~ 1.6024in)
　
Valve spring
Free length
45.1mm (1.7756in)
　
Out of squareness
Less than 1.5°
　
Cylinder block
Cylinder bore
77.00 ~ 77.03mm (3.0315 ~ 3.0327in)
　
Flatness of gasket surface
Less than 0.05mm (0.0020in) for total area
Less than 0.02mm (0.0008in) for a section of 100mm (3.9370in) X 100mm (3.9370in)
　
Piston
Piston outer diameter
76.97 ~ 77.00mm (3.0303 ~ 3.0315in)
　
Piston to cylinder clearance
0.020 ~ 0.040mm (0.0008 ~ 0.0016in)
　
Ring groove width
No. 1 ring groove
1.23 ~ 1.25mm (0.0484 ~ 0.0492in)
1.26mm (0.0496in)
No. 2 ring groove
1.23 ~ 1.25mm (0.0484 ~ 0.0492in)
1.26mm (0.0496in)
Oil ring groove
2.01 ~ 2.03mm (0.0791 ~ 0.0799in)
2.05mm (0.0807in)
Piston ring
Side clearance
No.1 ring
0.04 ~ 0.08mm (0.0016 ~ 0.0031in)
0.1 mm (0.0039in)
No.2 ring
0.04 ~ 0.08mm (0.0016 ~ 0.0031in)
0.1 mm (0.0039in)
Oil ring
0.02 ~ 0.06mm (0.0008 ~ 0.0024in)
0.2 mm (0.0079in)
End gap
No. 1 ring
0.14 ~ 0.28mm (0.0055 ~ 0.0110in)
0.30mm (0.0118in)
No. 2 ring
0.30 ~ 0.45mm (0.0118 ~ 0.0177in)
0.50mm (0.0197in)
Oil ring
0.20 ~ 0.40mm (0.0079 ~ 0.0157in)
0.80mm (0.0315in)
Piston pin
Piston pin outer diameter
18.001 ~ 18.006mm (0.7087 ~ 0.7089in)
　
Piston pin hole inner diameter
18.016 ~ 18.021mm (0.7093 ~ 0.7095in)
　
Piston pin hole clearance
0.010 ~ 0.020mm (0.0004 ~ 0.0008in)
　
Connecting rod small end hole inner diameter
17.974 ~ 17.985mm (0.7076 ~ 0.7081in)
　
Piston pin press-in load
500~1,500 kg (1,102 ~ 3,306 lb)
　
Connecting rod
Connecting rod big end inner diameter
45.000 ~ 45.018mm (1.7717 ~ 1.7724in)
　
Connecting rod bearing oil clearance
0.03 ~ 0.05mm (0.0011 ~ 0.0019in)
0.060mm (0.0024in)
Side clearance
0.10 ~ 0.25mm (0.0039 ~ 0.0098in)
0.35m (0.0138in)
Crankshaft
Main bearing oil clearance
No. 1, 2, 3, 4, 5
0.020 ~ 0.041mm (0.0007 ~ 0.0016in)
0.05mm (0.0020in)
End play
0.05 ~ 0.25mm (0.0020 ~ 0.0098in)
0.3mm (0.0118in)
Engine oil
Oil quantity
Total
4.0L (4.22 U.S.qt., 3.51 lmp.qt., 1.05 U.S.gal.)
When replacing a short engine or a block assembly
Oil pan
3.3L (3.48 U.S.qt., 2.90 lmp.qt., 0.87 U.S.gal.)
　
Drain and refill
3.6L (3.80 U.S.qt., 3.16 lmp.qt., 0.95 U.S.gal.)
Including oil filter
Oil grade
Recommendation
5W-30/ACEA A5
If not available, refer to the recommended ACEA, API or ILSAC classification and SAE viscosity number.
Classification
API SL, SM or above
ILSAC GF3, GF4 or above
Satisfy the requirement of the API or ILSAC classification.
SAE viscosity grade
Recommended SAE viscosity number
Refer to the "Lubrication System"
Oil pressure (at 1000rpm)
100kPa (1.0kg/cm², 14.5psi) or above
Oil temperature in oil pan : 110±2°C (230± 36°F)
Cooling system
Cooling method
Forced circulation with cooling fan
　
Coolant quantity
MT : 5.8L (1.53 U.S.gal., 6.12 U,S,qt., 5.10lmp.qt)
AT : 5.7L (1.50 U.S.gal., 6.02 U,S,qt., 5.01lmp.qt)
　
Thermostat
Type
Wax pellet type
　
Opening temperature
82 ± 1.5°C (179.6 ± 2.7°F)
　
Full opening temperature
95°C (203°F)
　
Radiator cap
Main valve opening
pressure
93.16 ~ 122.58kpa
(0.95 ~ 1.25kgf/cm², 13.51 ~ 17.78psi)
　
Vacuum valve opening pressure
MAX. 6.86 kpa(0.07kgf/cm², 1.00 psi)
　
Water temperature sensor
Type
Thermister type
　
Resistance
20°C (68°F)
2.45±0.14 kΩ
　
80°C (176°F)
0.3222 kΩ
　

Tightening Torques
 
Item
Quantity
N.m
kgf.m
lb-ft
Engine mounting
Engine mounting bracket to body fixing bolt
2
63.7 ~ 83.3
6.5 ~ 8.5
47.0 ~ 61.5
Engine mounting bracket to body fixing nut
1
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Engine mounting support bracket to engine mounting insulator fixing nut
1
63.7 ~ 83.4
6.5 ~ 8.5
47.0 ~ 61.5
Engine mounting support bracket to engine support bracket fixing bolt
1
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Engine mounting support bracket to engine support bracket fixing nut
2
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Transaxle mounting bracket to body fixing bolt
2
63.7 ~ 83.3
6.5 ~ 8.5
47.0 ~ 61.5
Transaxle mounting bracket to body fixing nut
1
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Transaxle mounting insulator to transaxle mounting support bracket fixing bolt
2
88.3 ~ 107.9
9.0 ~ 11.0
65.1 ~ 79.6
Roll rod bracket to sub frame fixing bolt
2
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Roll rod insulator to roll rod mounting support bracket fixing nut
1
107.9 ~ 127.5
11.0 ~ 13.0
79.6 ~ 94.0
Timing system
Timing chain and oil pump assembly cover bolt (M6×20)
10
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain and oil pump assembly cover bolt (M6×38)
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain and oil pump assembly cover bolt (M6×70)
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain and oil pump assembly cover bolt (M8×22)
3
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Idler pulley assemlby bolt
1
42.2 ~ 53.9
4.3 ~ 5.5
31.1 ~ 39.8
Timing chain tensioner arm bolt
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain guide bolt
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Crankshaft pulley bolt
1
[46.1 ~ 52.0] + [38°~ 42°]
[4.7 ~ 5.3] + [38°~ 42°]
[34.0 ~ 38.3] + [38°~ 42°]
Timing chain tensioner bolt
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Cylinder head
Ignition coil bolt
4
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
High pressure fuel pipe nut 
2
25.5 ~ 31.4
2.6 ~ 3.2
18.8 ~ 23.1
High pressure fuel pump bolt 
2
12.7 ~ 14.7
1.3 ~ 1.5
9.4 ~ 10.8
Cylinder head cover bolt
19
[3.9~5.9] + [7.8~9.8]
[0.4~0.6] + [0.8~1.0]
[2.9~4.3] + [5.8~7.2]
Camshaft bearing cap bolt (M6)
18
11.8~13.7
1.2~1.4
8.7~10.1
Camshaft bearing cap bolt (M8)
4
18.6~22.6
1.9~2.3
13.7~16.6
Cylinder head bolt
10
[29.4] + [90°] + [90°]
[3.0] + [90°] + [90°]
[21.7] + [90°] + [90°]
Cylinder block
Engine support bracket bolt
4
29.4 ~ 41.2
3.0 ~ 4.2
21.7 ~ 30.4
Ladder frame bolt
13
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Connecting rod cap bolt
8
[17.7~21.6] + [88~92°]
[1.8~2.2] + [88~92°]
[13.0~15.9] + [88~92°]
Crankshaft main bearing cap bolt
10
[19.6] + [90°]
[2.0] + [90°]
[14.5] + [90°]
Flywheel bolts (M/T)
6
71.6 ~ 75.5
7.3 ~ 7.7
52.8 ~ 55.7
Drive plate bolts (A/T)
6
71.6 ~ 75.5
7.3 ~ 7.7
52.8 ~ 55.7
Lubrication system
Oil filter
1
11.8 ~ 15.7
1.2 ~ 1.6
8.7 ~ 11.6
Oil pan bolt
11
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Oil pan drain plug
1
34.3 ~ 44.1
3.5 ~ 4.5
25.3 ~ 32.5
Oil screen bolt
2
24.5 ~ 31.4
2.5 ~ 3.2
18.1 ~ 23.1
Oil pressure switch
1
7.8 ~ 11.8
0.8 ~ 1.2
5.8 ~ 8.7
Oil level gauge assembly mounting bolt
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Cooling system
Water pump pulley bolt
4
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolt
5
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water temperature control assembly mounting bolt
3
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water inlet fitting nut
2
18.6 ~ 23.5
1.9~ 2.4
13.7 ~ 17.4
Heater pipe mounting bolt (M6)
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Heater pipe mounting nut
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Heater pipe mounting bolt (M8)
1
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Engine coolant temperature sensor (ECTS)
1
29.4 ~ 39.2
3.0 ~ 4.0
21.7 ~ 28.9
Intake and exhaust system
Air intake hose clamp bolt
2
2.9 ~ 4.9
0.3 ~ 0.5
2.2 ~ 3.6
Air cleaner asembly bolt
2
3.9 ~ 5.9
0.4 ~ 0.6
2.9 ~ 4.3
Electronic throttle control (ETC) module bolt
4
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Intake manifold nut
2
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Intake manifold bolt
3
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Exhaust manifold heat protector bolt
3
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Exhaust manifold stay bolt
3
39.2 ~ 49.0
4.0 ~ 5.0
28.9 ~ 36.2
Exhaust manifold nut
9
29.4 ~ 41.2
3.0 ~ 4.2
21.7 ~ 30.4
Oxygen sensor (Front/Rear)
2
39.2 ~ 49.0
4.0 ~ 5.0
28.9 ~ 36.2
Catalytic converter / muffler nut
6
39.2 ~ 58.8
4.0 ~ 6.0
28.9 ~ 43.4

Engine Mechanical System
...

Repair procedures
Compession Pressure Inspection    If the there is lack of power, excessive oil consumption or poor fuel econom ...

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