Kia Cee'd: Ignition Lock Switch / Clutch Pedal Repair procedures

Kia Cee'd JD Service Manual / Clutch System / Ignition Lock Switch / Clutch Pedal Repair procedures

Removal

Remove the battery and battery tray.

G 1.6 MPI (Refer to Engine Electrical System - "Battery")

G 1.4 MPI (Refer to Engine Electrical System - "Battery")

D 1.6 TCI-U2 (Refer to Engine Electrical System - "Battery")

D 1.4 TCI-U2 (Refer to Engine Electrical System - "Battery")

G 1.6 GDI (Refer to Engine Electrical System - "Battery")

G 1.6 T-GDI (Refer to Engine Electrical System - "Battery")

Remove the ECM.

G 1.6 MPI (Refer to Engine Control / Fuel System - "Engine Control Module")

G 1.4 MPI (Refer to Engine Control / Fuel System - "Engine Control Module")

D 1.6 TCI-U2 (Refer to Engine Control / Fuel System - "Engine Control Module")

D 1.4 TCI-U2 (Refer to Engine Control / Fuel System - "Engine Control Module")

G 1.6 GDI (Refer to Engine Control / Fuel System - "Engine Control Module")

G 1.6 T-GDI (Refer to Engine Control / Fuel System - "Engine Control Module")

3.	The case of diesel vehicle, remove the fuel filter. D 1.6 TCI-U2 (Refer to Engine Control / Fuel System - "Fuel Filter") D 1.4 TCI-U2 (Refer to Engine Control / Fuel System - "Fuel Filter")

Disconnect the clutch tube (B) and reservoir hose (A) from the clutch master cylinder.

•	Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

[Gasoline]

[Diesel]

5.	Disconnect the ignition lock switch connector (A) and clutch switch connector (B) and EPB stroke sensor connector (C).

Remove the clutch pedal mounting nuts (D-3ea).

Tightening torque :

(D) 16.7 ~ 25.5 N.m (1.7 ~ 2.6 kgf.m, 12.3 ~ 18.8 lb-ft)

7.	Remove the clutch pedal and master cylinder together.

Remove the master cylinder from the clutch pedal.

(1)	Separate the push rod (C) after remove the pin (A) and washer (B).

(2)	Remove the master cylinder by rotating in a clockwise direction.

Installation

1.	Install in the reverse order of removal.

2.	After be equipped, perform bleeding air procedure in clutch release cylinder after pouring the brake fluid. (Refer to Clutch System - "Clutch release cylinder")

Clutch Pedal Components and components location

Components 1. Master cylinder 2. Ignition lock switch 3. Clutch switch 4. Pedal pad ...

Clutch Master Cylinder

...

Other information:

Kia Cee'd JD Owners Manual: MAINTENANCE UNDER SEVERE USAGE CONDITIONS - FOR EUROPE
The following items must be serviced more frequently on cars mainly used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and if necessary, adjust, correct, clean or replace SEVERE DRIVING CONDITIONS A : Repeate ...

Kia Cee'd JD Owners Manual: VSM operation
When the VSM is operating: ESC (Electronic Stability Control) () light will blink. The steering wheel may be controlled. When the vehicle stability management is operating properly, you can feel a slight pulsation in the vehicle. This is only the effect of brake control and indi ...