Kia Cee'd: Clutch Switch / Repair procedures

Inspection
Signal Circuit Inspection
1.
Check clutch switch pull-up voltage
(1)
IG KEY "OFF", ENGINE "OFF".
(2)
Disconnect clutch switch connector.
(3)
IG KEY "ON".
(4)
Measure the voltage between signal terminal of clutch switch harness connector and chassis ground.
Specification : 11.5V ~ 13.0V
2.
Check open in clutch switch signal circuit
(1)
IG KEY "OFF", ENGINE "OFF".
(2)
Disconnect clutch switch connector and ECM connector.
(3)
Check continuity between signal terminal of clutch switch harness connector and ECM harness connector.
Specification : Continuity ( below 1.0Ω )
Ground Circuit inspection
1.
IG KEY "OFF", ENGINE "OFF".
2.
Disconnect clutch switch connector.
3.
Check continuity between clutch switch connector terminal 1 and chassis ground.
Specification : Continuity ( below 1.0Ω )
Component Inspection
1.
Remove the clutch switch.
2.
Push the clutch switch in the direction of the arrow to make sure that continuity is cut off.

  
 
Condition
Clutch Pedal pressed
Clutch Pedal Released
Switch Operation
ON (below 1.0Ω )
OFF ( Infinite Ω )

Removal
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Disconnect clutch switch connector (A).

3.
Remove the clutch switch (B) by loosening a nut (A).

Installation
1.
Install in the reverse order of removal.
2.
Adjust the clutch switch.
(1)
Adjust the gab by rotating the adjust nut (A) to satisfy the standard gap range.
Standard gap range:
0.5 ~ 1.0 mm (0.0197 ~ 0.0394 in.)
(2)
Tighten the nut (B) with the specified torque.
Tightening torque:
7.8 ~ 9.8 N (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

Specifications
Specifications   Item Specifications Working voltage  DC 12V  Operating force 14.7 ± ...

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